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Bolt preload is a critical factor in ensuring the stability and integrity of bolted joints. It refers to the axial force applied to a bolt when tightening it, which creates a clamping force between the joint components. This clamping force is essential for maintaining the joint's integrity by preventing relative motion between the components.
The bolt preload P can be calculated using the following formula:
P = (1 / FoS) * (σy * (π * D2 / 4)) - F
Where:
Once the bolt preload P is determined, the preload torque T can be calculated using the following formula:
T = P * D * K
Where:
| Material | Yield Strength (MPa) |
|---|---|
| Steel (Grade 8.8) | 400 |
| Steel (Grade 5.8) | 250 |
| Steel (Grade 4.6) | 200 |
| Aluminum | 150 |
| Brass | 120 |
| Titanium | 500 |
| Type of Bolt | Torque Coefficient (K) |
|---|---|
| Steel bolts (with no plating) | 0.2 |
| Steel bolts with cadmium plating | 0.15 |
| Steel bolts with zinc plating | 0.28 |
| Steel bolts with lubrication | 0.18 |